Advanced cook-chill systems maximizing food safety and labor efficiency

CapKold

Now part of the Electrolux Professional Group (via Unified Brands), CapKold is the industry standard for high-volume food production where safety and consistency are non-negotiable.

The CapKold System

CapKold doesn't just sell individual machines; they sell a specialized workflow designed to decouple food production from service time. This allows a kitchen to produce thousands of meals during a standard day shift that can be served any time over the next 45 days.

1. The Cooking Phase (Kettles & Tanks)

  • Steam-Jacketed Kettles: These massive units (up to 300+ gallons) feature high-torque mixers and precise temperature controls. They are the "workhorses" for soups, sauces, and stews.
  • Cook Tanks: Used for high-volume Sous Vide. Large cuts of meat are vacuum-sealed and slow-cooked in a water bath, then automatically chilled in the same tank, ensuring incredible yield and tenderness.

2. The Transfer Phase (Pump/Fill Stations)

  • Precision Bagging: Once food hits pasteurization temperature (approx. 180°F), it is pumped directly from the kettle into multi-ply plastic bags.
  • Particulate Integrity: Their "twin-lobe" pump design is famous for being gentle—it can move chunky beef stew or delicate broccoli florets without turning them into mush.

3. The Chilling Phase (Tumble Chillers)

  • Rapid Heat Removal: The sealed hot bags are dropped into a Tumble Chiller—a rotating drum filled with ice water.
  • The 45-Day Secret: By crashing the temperature from 180°F to 40°F in under an hour, the food bypasses the bacterial "danger zone" entirely. This rapid cooling creates a product with a refrigerated shelf life of up to 45 days without freezing.

Core Advantages

  • Labor Efficiency: A small team can prepare a week’s worth of food in a single shift, reducing the need for "peak hour" staffing.
  • Total Consistency: Because recipes are made in massive batches, the flavor remains identical across multiple days or different service locations.
  • HACCP Compliance: The system automatically logs time and temperature data, providing a digital paper trail for food safety audits.
  • Space Savings: Since you aren't cooking every meal from scratch daily, you can often reduce the footprint of satellite kitchens.
45-Day Shelf Life
Safely refrigerate prepared meals for up to forty-five days without freezing.
300+ Gallon Capacity
Massive steam-jacketed kettles efficiently handle enormous high-volume food production batches.
Under 60-Minute Chilling
Rapidly crashes temperatures from 180 degrees to safely bypass bacterial zones.
180°F Pasteurization Temperature
Ensures complete food safety before pumping meals directly into sealed bags.
CapKold
CapKold
CapKold
CapKold
CapKold
Streamlined Labor Efficiency

A small team prepares a weeks worth of food in a single shift, drastically reducing the need for stressful and costly peak-hour kitchen staffing.

Unmatched Total Consistency

Producing recipes in massive single batches ensures that flavor profiles and food quality remain completely identical across multiple days and various satellite service locations.

Automated HACCP Compliance

The advanced system automatically logs critical time and temperature data throughout the process, providing a flawless digital paper trail for strict food safety audits.

Satellite Space Savings

By centralizing massive prep workflows and decoupling production from service, operators can significantly reduce the physical footprint and equipment needs of their satellite kitchens.

Core Specializations

Steam-Jacketed Kettles
Massive, precision-controlled units featuring high-torque mixers designed as the ultimate workhorses for creating high-volume batches of soups, sauces, and stews.
High-Volume Cook Tanks
Specialized slow-cooking water baths for high-volume sous vide that automatically chill vacuum-sealed meats, ensuring exceptional culinary yield and incredible tenderness.
Precision Bagging Stations
Automated transfer stations that pump hot, pasteurized food directly from kettles into durable multi-ply plastic bags for safe, secure, and highly efficient storage.
Twin-Lobe Pump Systems
Famously gentle transfer pumps engineered to perfectly maintain particulate integrity, moving chunky stews and delicate vegetables without turning them into mush.
Tumble Chiller Drums
Innovative rotating drums filled with ice water that rapidly extract heat from sealed bags, dropping temperatures to forty degrees in under one hour.
HACCP Data Loggers
Integrated digital tracking systems that automatically record essential time and temperature metrics, providing operators with reliable documentation for seamless food safety compliance.

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